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ZL-27A

Level 3 Post Emulsifiable Fluorescent Penetrant

Post-emulsifiable ZL-27A is a Level 3, high-sensitivity Type 1 penetrant designed for inspections which require maximum process control and reliability, such as safety-critical aerospace testing.

Since ZL-27A is not water soluble, there is minimal risk of this penetrant being removed from a fine or shallow defect through over-washing to provide the highest reliability of any penetrant inspection method.

ZL-27A has a high flash point and provides long tank life when used in open dip tanks, but this penetrant can also be applied in a variety of other ways, including electrostatic spray.

To remove surface ZL-27A penetrant before developer application, use ZE-4E Method B lipophilic emulsifier or ZR-10E Method D hydrophilic emulsifier can be used.

ZL-27A is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

Benefits

Improve indication detection

Clear, bright indications are easier to detect due to high UV and thermal stability – even for small flaws and discontinuities
Indications stand out more since background fluorescence is minimized; emulsifiers only remove surface penetrant without the risk of over-washing

Maximize penetrant inspection process control

Prevents over-washing since ZL-27A cannot be removed with water (unless combined with an emulsifier)
PE penetrant system is less susceptible to human error since only surface penetrant is removed in the final rinse stage

Wide range of inspections

Inspect a wide range of high-value components without fear of corrosion or specification non-conformance
Meets all major industry and NDT specification requirements, including Aerospace Prime and OEM specs, AMS 2644 and ISO 3452

Features

Level 3 high sensitivity
Post emulsifiable
Bright indications
Resists over-washing or over-removal
High flash point
Wide range of application methods
Low odor

Very low toxicity
Alloy compatibility
High thermal resistance
High UV stability
QPL SAE AMS 2644 Qualified Product List
Approved for use by Pratt & Whitney

Ordering Information

Aerosol can (case of 12)01-3187-78

5 gal / 18.9 L01-3187-40

20 gal / 75.7 L drum01-3187-30

55 gal / 208 L drum01-3187-45

Product Properties

NDT TypeFluorescent Penetrant Testing

Penetrant TypeType 1

Fluorescent Penetrant SensitivityLevel 3 - High Sensitivity

Penetrant MethodsMethod B, Method C

Removal TypePost Emulsifiable

Required EquipmentUV light source

Applications

Ideal ApplicationCritical components, Detecting fine discontinuities, Electrostatic spray, Immersion dip tank, Machined components, Precision castings, Precision forgings

Defect ExamplesFine cracks, Porosity, Seams

Compliance

StandardsAECL, AMS 2644, ASME BPVC, ASTM E1417, Boeing BAC 5423 PSD 6-46 or 8-4, Boeing PS-21202, ISO 3452, NAVSEA T9074-AS-GIB-010/271, QPL SAE AMS 2644